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There is a limit on the thickness that a tig welder can penetrate in a single pass and still be presentable. I think 11ga (.120") is just about too thick to consistently penetrate with a single pass so for this video, I put a bevel on each piece and gapped the joint. This joint would be good practice for thicker multipass butt joints as well. I showed 2 different techniques...lay wire and dip keyhole on the root pass. For the cover pass, I used the laywire technique with a slight weave. | Weldin
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When you are tig welding an aluminum butt joint that requires 100% penetration, cleanliness of the aluminum is very important. especially the sheared edge. This video demonstrates just how much difference the material prep makes. even just a little extra effort in making sure the material is clean in the weld area makes a very big difference when it comes to achieving full and smooth penetration. | Welding Tips & Tricks
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